Facility Evaluation - Step 1
Conduct field-testing, Interview personnel, and make facility observations

The first and most critical step in the facility evaluation process is the field-testing and on-site observations and interviews. Our technical experts conduct a comprehensive evaluation of the facility to identify opportunities for enhancement. The focus is to identify opportunities that will reduce O&M costs, reduce fuel consumption, identify and reduce gas losses, increase throughput, and add revenues for the facility. This process follows ACTT/Health's proprietary optimization checklist. A few of the key tasks identified in that checklist include:

  • Conducting in-depth interviews with local operating, repair personnel, equipment analysts, and supervisors to discuss known and potential problems and enhancement opportunities.
  • Reviewing maintenance and performance monitoring systems and records.
  • Obtaining empirical equipment performance data to help quantify enhancement opportunities and establish baseline performance. Specific tests includes:
    • Measuring compressor efficiency study at several ratios of compression (if possible)
    • Conducting a basic pressure drop study of yard piping and conditioning equipment (coolers, heaters, dehys, etc.)
  • Conduct an Infrared(IR) Thermography study to identify areas of energy loss.
  • Evaluating compressor loading matrix and compressor sizing to determine appropriateness at typical operating pressures.
  • Screening for natural gas leaks from pressurized and venting components.
  • Measuring and tagging identified leaks (as accessible depending on station operation) to include:
    • Unit valves on blown down compressors
    • Blow down valves on pressurized compressors
    • Rod packings on pressurized reciprocating compressors
    • Seal vents on centrifugal compressors
    • Pressure relief valves
    • Power gas vents for compressor unloaders
  • Performing a baseline turbocharger performance study (optional).
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    Contact ACTT for more information,
    800-836-7333 or
    actt@ceconet.com